Peugeot 406
+ 1. The maintenance instruction
+ 2. Maintenance service
- 3. The engine
+ 3.1. Petrol engines
+ 3.2. Diesel engines
- 3.3. Engine repair
3.3.1. Technical data
3.3.2. Removal and engine and transmission installation
3.3.3. Removal and installation of engines from an automatic transmission
3.3.4. Engine repair
3.3.5. Removal and installation of a head of the block of cylinders
3.3.6. Dismantling of a head of the block of cylinders
3.3.7. Clearing and survey of a head of the block of cylinders
3.3.8. Assemblage of a head of the block of cylinders
3.3.9. Removal of pistons from rods
3.3.10. Removal коленвала
3.3.11. The block of cylinders
3.3.12. Pistons and rods
3.3.13. Коленвал
3.3.14. Survey radical and шатунных bearings
3.3.15. Engine balance of assembly at major repairs
3.3.16. Installation of piston rings
+ 3.3.17. Installation коленвала and check of working backlashes of radical bearings
+ 3.3.18. Installation of pistons
3.3.19. Start of the engine after major repairs
+ 4. Systems of cooling, heating and ventilation
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Brake system
+ 11. A suspension bracket and a steering
+ 12. A body
+ 13. An electric equipment
+ 14. The basic malfunctions
|
Head of the block of cylinders |
Maximum неплоскостность interfaced surfaces: |
– Engines XU |
0,05 mm
|
– Engines XUD |
0,07 mm
|
Выступание the vortical chamber in diesel engines |
0 – 0,03 mm
|
Valves |
Diameter of a plate of the valve
|
The inlet valve: |
– Petrol engines: |
• the engine of 1.6 litres |
41,6 mm
|
• the engine of 1.8 litres |
There is no data
|
• the engine of 2.0 litres |
There is no data
|
– Diesel engines: |
• the engine of 1.9 litres |
38,6 mm
|
• the engine of 2.1 litres |
33,9 mm
|
The final valve: |
– Petrol engines: |
• the engine of 1.6 litres |
34,7 mm
|
• the engine of 1.8 litres |
There is no data
|
• the engine of 2.0 litres |
There is no data
|
– Diesel engines: |
• the engine of 1.9 litres |
33,0 mm
|
• the engine of 2.1 litres |
33,9 mm
|
Diameter of a core of the valve |
The inlet valve: |
– Petrol engines: |
• the engine of 1.6 litres |
7,83 – 7,98 mm
|
• the engine of 1.8 and 2.0 litres |
There is no data
|
– Diesel engines: |
• the engine of 1.9 litres |
7,99 mm
|
• the engine of 2.1 litres |
8,005 mm
|
The final valve: |
– Petrol engines: |
• the engine of 1.6 litres |
108,37 mm
|
• the engine of 1.8 and 2.0 litres |
There is no data
|
– Diesel engines: |
• the engine of 1.9 litres |
111,85 mm
|
• the engine of 2.1 litres |
121,9 mm
|
The block of cylinders |
Diameter of the cylinder |
Petrol engines: |
– Engines of 1.6 litres: |
• group And |
83,000 – 83,010 mm
|
• group In |
83,010 – 83,020 mm
|
• group With |
83,020 – 83,030 mm
|
– Engines of 1.8 and 2.0 litres |
There is no data
|
Diesel engines: |
– Engines of 1.9 litres: |
• the nominal |
83,000 – 83,018 mm
|
• increased R1 |
83,200 – 83,218 mm
|
• increased R2 |
83,500 – 83,518 mm
|
• increased R3 |
83,800 – 83,818 mm
|
– Engines of 2.1 litres: |
• the nominal |
85,000 – 85,018 mm
|
• increased R1 |
85,030 – 85,048 mm
|
• increased R2 |
85,250 – 85,268 mm
|
• increased R3 |
85,600 – 85,618 mm
|
Vystupanie sleeves over the block of cylinders (only on engines with the aluminium block of cylinders): |
The nominal |
0,03 – 0,10 mm
|
The maximum difference between any two sleeves |
0,05 mm
|
Pistons |
Diameter of the piston |
Petrol engines: |
– Engines of 1.6 litres: |
• group And |
82,960 ± 0,007 mm
|
• group In |
82,970 ± 0,007 mm
|
• group With |
82,980 ± 0,007 mm
|
– Engines of 1.8 and 2.0 litres |
There is no data
|
Diesel engines: |
– Engines of 1.9 litres: |
• the nominal |
82,930 – 82,939 mm
|
• 1st increased |
83,130 – 83,139 mm
|
• 2nd increased |
83,430 – 83,439 mm
|
• 3rd increased |
83,730 – 83,739 mm
|
– Engines of 2.1 litres: |
• the nominal |
84,920 – 84,929 mm
|
• 1st increased |
84,950 – 84,959 mm
|
• 2nd increased |
85,170 – 85,179 mm
|
• 3rd increased |
85,520 – 85,529 mm
|
Коленвал |
Axial люфт |
0,07 – 0, 32 mm
|
Diameter of a neck of the radical bearing |
Petrol engines: |
– The engine of 1.6 litres: |
• the nominal |
59,981 – 60,000 mm
|
• the reduced |
59,681 – 59,700 mm
|
– Engines of 1.8 and 2.0 litres |
There is no data
|
Diesel engines: |
– The nominal |
60,0 + 0 - 0,019 mm
|
– The reduced |
59,7 + 0 - 0,019 mm
|
Diameter of a neck шатунного the bearing |
Petrol engines: |
– The engine of 1.6 litres: |
• the nominal |
49,984 – 50,000 mm
|
• the reduced |
49,684 – 49,700 mm
|
– Engines of 1.8 and 2.0 litres |
There is no data
|
Diesel engines: |
– The nominal |
50,0 + 0 – 0,016 mm
|
– The reduced |
49,7 + 0 – 0,016 mm
|
Working backlash of bearings |
Petrol engines: |
– The engine of 1.6 litres: |
0,025 – 0,050 mm
|
– Engines of 1.8 and 2.0 litres |
There is no data
|
Diesel engines |
0,025 – 0,050 mm
|
Working backlash шатунного the bearing (all models) |
0,025 – 0,050 mm
|
Piston rings |
Lock backlashes |
Petrol engines: |
– Top компрессионное a ring: |
• engines of 1.6 litres |
0,4 – 0,6 mm
|
• engines of 1.8 and 2.0 litres |
0,3 – 0,5 mm
|
– Average компрессионное a ring: |
• engines of 1.6 litres |
0,15 – 0,35 mm
|
• engines of 1.8 and 2.0 litres |
0,3 – 0,5 mm
|
– Bottom маслосъемное a ring |
0,3 – 0,5 mm
|
Diesel engines: |
– Top and average компрессионные rings |
0,20 – 0,40 mm
|
– маслосъемное a ring |
0,25 – 0,50 mm
|
|
|