Peugeot 406

Since 1996 of release

Repair and car operation


Peugeot 406
+ 1. The maintenance instruction
+ 2. Maintenance service
+ 3. The engine
+ 4. Systems of cooling, heating and ventilation
- 5. Fuel system
   + 5.1. The power supply system of petrol engines
   - 5.2. Fuel system of diesel engines
      5.2.1. Technical data
      5.2.2. Filling and prorolling of fuel system
      5.2.3. The air filter and air inlet channels
      5.2.4. An accelerator cable
      5.2.5. An accelerator pedal
      5.2.6. Adjustment of the fuel pump of a high pressure
      5.2.7. The electromagnetic valve of a stop of the engine
      5.2.8. The fuel pump of high pressure Bosch
      5.2.9. The fuel pump of high pressure Lucas
      5.2.10. Installation of the moment of injection
      5.2.11. Installation of the moment of injection on ТНВД Bosch
      5.2.12. Installation of the moment of injection on ТНВД Lucas
      5.2.13. Fuel atomizers
      5.2.14. Gauges and executive mechanisms of system Bosch AS3
      5.2.15. Gauges and executive mechanisms (Lucas EPIC)
      5.2.16. An inlet collector
      5.2.17. A final collector
      5.2.18. Турбонагнетатель
      5.2.19. Removal and installation турбонагнетателя
      5.2.20. Check турбонагнетателя
      5.2.21. An intermediate cooler
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Brake system
+ 11. A suspension bracket and a steering
+ 12. A body
+ 13. An electric equipment
+ 14. The basic malfunctions



5.2.8. The fuel pump of high pressure Bosch
THE GENERAL DATA
The prevention

Be cautious, that the dirt has not got to the fuel pump or the high pressure pipeline at work on the fuel pump. Also always it is necessary to use new consolidation.

Removal

PERFORMANCE ORDER
1. Disconnect the negative plug of the accumulator.
2. Remove pipes of an air inlet for access improvement to the fuel pump.
3. Remove auxiliary приводной a belt.
4. Remove the top casing of a gear belt.
5. Remove hoses from a vacuum regulator at an end face of the fuel pump of a high pressure.
6. Remove a cable of an accelerator from the fuel pump of a high pressure.
7. Note position and remove a cable of the accelerated turns of idling from the lever of the fuel pump of a high pressure.
8. Disconnect submitting топливопровод and muffle its corresponding stopper (it is specified by arrows).
9. To the place of the removed fuel hose establish a bolt (it is specified by an arrow) for an exception of hit of a dirt.
10. Disconnect returnable топливопровод and muffle its corresponding stopper.
11. Disconnect all wires from the fuel pump (it is specified by an arrow).
12. Unscrew nuts of fastening of the pipes, connecting pipes of atomizers with the fuel pump of a high pressure. Remove pipes and protect them from dirt hit.
The prevention

The ideal way to prevent dirt hit in opened топливопроводы and connections consists in cutting off fingers from surgical rubber gloves, to put on them pipelines and to fix elastic bands.
13. For a pulley коленвала turn коленвал in a direction of rotation of the engine while two apertures under a bolt in a pulley of the fuel pump of a high pressure will not be combined with corresponding to apertures in the engine. The engine will be easier for turning if to unscrew candles накаливания.
14. Insert two bolts M8 through apertures in a pulley of the fuel pump. These bolts will keep a pulley when the fuel pump of a high pressure will be removed, thus it is not necessary to remove a gear belt of a drive.
15. Note position of the fuel pump of a high pressure concerning an installation suspension bracket, using чертилку or a felt-tip pen (the label is specified by an arrow). It will guarantee that the moment of injection of fuel will be kept at installation on a former place.
16. Unscrew three forward nuts of fastening of the pump. Unscrew and remove a back nut and a bolt, marking an arrangement of washers, and support the fuel pump on a bar.
17. Separate a pulley of the fuel pump from a pump shaft.
18. Being careful, remove the pump.

Installation

PERFORMANCE ORDER
1. Establish into place segment шпонку on a pump shaft.
2. Establish the pump into place and support on a bar, as in the course of removal.
3. Establish a pulley on a shaft of the fuel pump.
4. Combine the labels made on the pump and a suspension bracket of installation before removal. Establish and slightly tighten nuts and a bolt of fastening of the pump.
5. Establish the moment of injection of the fuel pump.
6. Establish and repeatedly tighten the pipelines connecting the fuel pump with atomizers.
7. Connect submitting and returnable fuel hoses.
8. Connect a cable of the increased turns of idling to the pump lever.
9. Establish and adjust an accelerator cable.
10. Connect hoses to a vacuum regulator.
11. Establish the top casing of a gear belt.
12. Establish auxiliary приводной a belt.
13. Establish air inlet pipes.
14. Connect the negative plug of the accumulator.
15. Remove air from fuel system.
16. Start the engine and check up adjustments of the fuel pump of a high pressure.